Heat Treatment Facilities |
| Unit I Details - Thane Works |
| Sr.No. |
Type of Furnace |
Process |
Mode of Heating |
Capacity |
Size
(L) x (W) x (H) |
| 1 |
Bogie Hearth
Furnace No. 1 |
Hardening & Tempering, S.R. Annealing, Normalizing etc. |
Oil / Gas |
30 MT/Batch |
5M x 5M x 2M |
| 2 |
Bogie Hearth
Furnace No. 2 |
Hardening, Annealing, Tempering, S.R. etc. |
Oil / Gas |
10 MT/Batch |
3M x 3M x 3M |
| 3 |
Top Hat Type
Furnace No.3 |
Hardening & Tempering, S.R. Annealing, Solution Annealing etc. |
Oil / Gas |
2 MT/Batch |
2M x 1.5M x 1.2M |
| 4 |
Top Hat Type
Furnace No.4 |
Hardening & Tempering, S.R. Annealing, Solution Annealing etc. |
Oil / Gas |
2 MT/Batch |
2M x 1.5M x 1M |
| 5 |
Muffle Furnace
Furnace No. 5
|
S.R. Annealing, Normalizing, Solution Annealing, Hardening, Solution Annealing |
Electrical |
500 kg / Batch |
0.6M x 0.6M x 0.5M |
|
| |
| Facilities |
| Material Handling Facilities : |
Electrical Overhead Crane
Capacity :- 15 tons & 5tons
Installation :- Furnace Area |
Electrical Hoists
Capacity :- 2 tons
Installation :- Muffle Furnace Area |
| |
| Weighing Facilities : |
| Overhead Weighing Scale : 10 tons with printer facility |
| |
| Quenching Facilities : |
1. Oil Quench Tank:
a) 4.9 m x 2.1 m x 2.4 m (H) - 24000 liters
b) 2.0 m x 1.5 m x 1.5 m (H) - 5000 liters
with suitable Agitation along with cooling arrangement with the help of Heat Exchanger and cooling tower. |
| 2. Water Quench Tank : |
a) 2.7m x 1.7m x 1.2m (H) - 5000 liters
with suitable Agitation and cooling arrangement with help of cooling tower. |
| |
| Testing Facilities : |
Calibration Facilities : |
Hardness Testing
Brinell and Rockwell
Portable Digital Hardness Tester. |
Recorder calibration facilities
Thermocouples calibration facilities
|
| |
| Unit I Details - Thane Works |
| Sr.No. |
Type of Furnace |
Process |
Mode of Heating |
Capacity |
Size
(L) x (W) x (H) |
| 1 |
Bogie Hearth
Furnace No. 6 |
Stress Relieving, Annealing, Normalizing, Solution Annealing, Hardening & Tempering |
Oil / Gas |
50 MT/Batch |
6M x 6M x 3M |
| 2 |
Modular Oil Fired
Furnace No. 7 |
Stress Relieving /Normalizing |
Oil / Gas |
100 MT |
18M x 5M x 5M |
| 3 |
Bogie Hearth
Furnace No. 8 |
Hardening & Tempering, S.R. Annealing, Solution Annealing, Spherodising |
Oil / Gas |
20 MT/Batch |
6M x 2M x 1.5M |
| 4 |
Bogie Hearth
Furnace No. 9 |
Hardening & Tempering, S.R. Annealing, Solution Annealing, Spherodising |
Oil / Gas |
20 MT/Batch |
6M x 2M x 2M |
| 5 |
Muffle Furnace
Furnace No. 10
|
S.R. Annealing, Normalizing, Solution Annealing, Hardening, Solution Annealing etc. |
Electrical |
500 kg / Batch |
0.6M x 0.6M x 0.5M |
|
| |
| Facilities |
| Material Handling Facilities : |
Electrical Overhead Crane
Capacity :- 30 tons & 15tons
Installation :- Furnace Area |
|
| |
| Weighing Facilities : |
| Overhead Weighing Scale : 10 tons |
| |
| Quenching Facilities : |
1. Oil Quench Tank:
a) 9 m x 2.5 m x 2 m (H) - 45000 liters
with suitable Agitation along with cooling arrangement with the help of Heat Exchanger and cooling tower (we have been regularly quenching upto 13 tonne sucessfully in single piece upto 6M long) |
| 2. Water Quench Tank : |
| 6m x 6m x 2m (H) with suitable Agitation and cooling arrangement with help of cooling tower (we have been regularly carrying out solution annealing of dishends upto 5m dia and 1.5m Ht.) |
| |
| Testing Facilities : |
Calibration Facilities : |
Hardness Testing facilities
Brinell and Rockwell
Portable Digital Hardness Tester. |
Recorder calibration facilities
Thermocouples calibration facilities
|
| |
 |
| |
